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Cliff's Notes
E-Newsletter


News from the street
Just Faster!

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Helpful Info

BMW Batteries and Charging

BMW offers 2 different battery chargers, each with a specific application, and I will refer to them ass BAT1 and BAT2

  • BAT1 is a generation II Gel Battery Charger: Part # 99 99 0 005 656
  • BAT1 is a BMW Maintenance Charger: Part # 71 60 7 688 865
  • BAT2 applies to any bike with the CAN BUS system. i.e R1200GS-RT-ST—K1200S/R BIKES WITHOUT CAN BUS
    Depending on the model, BMW uses 3 different types in the new bikes:
  • A-conventional lead acid battery
  • B-GEL battery-
  • C-AGM battery.

    Since 2004 and some late production 2003 models, with the exception of the F650, all have been equipped with the new Gel Battery and these bikes require the BAT1 charger - the use of any other charger will overcharge and damage the battery. The BAT1 charger can also be used on the F650, and on all bikes equipped with an accessory socket, the charger, which comes equipped with a BMW connector can be plugged directly into the socket.
    --NOTE-The BAT2 charger can also be used on these bikes:
    BIKES WITH CAN BUS TECHNOLOGY-.i.e R1200GS-RT-ST---K1200S/R

    Depending on the model, these bikes come equipped with either an AGM or GEL battery and to charge them through the accessory socket requires the BAT2 charger with specific instructions on how to use it. The use of any other charger connected to the ON BOARD SOCKET can damage both the charger and the ZFE CONTROL UNIT in the motorcycle.

    BAT2 BMW Charger Instructions.

  • 1: Turn the ignition of the motorcycle to the "ON" Position.
  • 2: Connect the battery charger to the ON BOARD SOCKET first, THEN connect the power plug to a 110 volt outlet.
  • 3: NOW Turn the ignition key to the "OFF" position.

    BAT1 charger can be used on these bikes with the supplied alligator clips but the battery MUST BE REMOVED OR DISCONNECTED from the bike. ADDITIONAL NOTES

    BMW recommends that if the bike will be sitting for more than a week, it should be charged weekly. If a battery fails due to improper maintenance or if any damage is incurred on a CAN Bus equipped bike due to the wrong charger, these items are not covered under BMW Warranty.

    Call parts at 203-798-2779 or email parts@cliffsbmw.com with any questions!!

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    Good Clean Brake Fluid -- Key to Maximum Braking Power

    Why Brakes?

    Brakes are vital to the safe operation of your motorcycle…no doubt. Brakes are used on moving vehicles to bring them to a stop. That applies for motorcycles, cars, airplanes, and even we humans use our muscles and the grip/friction of our shoes or bare feet to stop in time before hitting the wall…ouch.

    “Brakes” meaning brake shoes (as used on older motorcycles) or brake pads (as used on most newer bikes) are used in conjunction with hydraulics (master cylinder, brake calipers, brake hoses etc.) and its hydraulic clamping force, with the use of friction from the brake material against the brake disc or brake drum to stop you from hitting that hard object.

    Brake Fluid:

    Basic Hydraulics: Fluids cannot be compressed thus they are used as a medium to transmit force from the hand/foot lever to the master cylinder (which becomes hydraulic force) then via the brake hoses to apply clamping force via the brake calipers directly unto the brake disc. Brake fluid (Dot 3 or 4) with the exception of Dot 5 (silicone fluid) is hydroscopic, meaning that it will over time absorb moisture/water directly from the atmosphere. Remember: the brake master cylinder is vented via a small hole (directly located in the cover) to atmosphere, for proper function. Over time, brake fluid will change color from a light straw color or nearly clear in color to a dark brown or worse yet, almost black color. Tests have shown that a brown color indicates that the fluid has an approx. content of 25% water already. Therefore, it is vital from a safety point to flush out the bad brake fluid, since the absorbed water will boil within the brake fluid if the brakes are used hard and will give you that "OH NO" feeling when the brake lever pulls all the way back to the handlebar (because you have just compressed the air bubbles of the boiling water within the brake fluid). And that's usually when you need the brakes the most… in a panic stop.

    Note: Brake fluid reaches high temperatures when riding in stop and go traffic or when going downhill in the mountains. Think: Constant brake applications. Dot 3 vs Dot 4:

    The difference between the two fluids is the heat tolerance, thus Dot 4 fluid will tolerate a greater heat level, before the brake fluid itself begins to boil. CAUTION: Dot 3-4 and Dot 5 brake fluid are not to be intermixed. Dot 5 brake fluid is not approved for BMW motorcycles.

    Using Brake Fluid:

    When refilling your master cylinder, use only the recommended brake fluid as indicated on the cover of the brake reservoir. Refill only from a sealed brake fluid container. CAUTION: Never allow brake fluid to come in contact with the paint surfaces etc of your bike, as it will melt the paint etc., be sure to immediately clean off any spilt brake fluid with lots of water. Maintenance of Your Bike:

    Seriously consider having the Annual Service done on your motorcycle, regardless of the mileage. Brake fluid flush is part of it…since the brake fluid gets dirty/absorbs moisture just like the engine oil. Also consider the consequences if it not done on a timely basis: moisture will damage the vital components such as the ABS Hydraulic Pump Unit.

    Using Your Brakes:

    Just like the racers: ya can’t go fast if ya can’t stop. As taught in the MSF courses, learn to use your brakes effectively, for the “sudden stoppage” will get you each time, as they say in the airplane business. Thus practice panic braking to hone your skills in getting the bike stopped in a big hurry. Certainly it is wise to practice panic braking in a safe location, such as an empty parking lot. You can increase your braking feedback by pressing your knees against the gas tank while applying full brakes. A Word About ABS Brakes: The beauty about ABS brakes is that you can still control the direction of the travel while braking, thus sometimes you can go around the danger/object…certainly helpful. When in ABS mode, it will certainly apply/release the brakes faster than you can manually, while keeping the tires from skidding. Remember tires slide only when locked up or when spinning, which in turn creates an unstable situation…the bike goes sideways! And so does a car/truck. Standing on the foot pegs at this time may help gain control of the bike.

    CAUTION: Mother Nature will remind you that you cannot defy gravity, inertia, etc., not even with ABS brakes!! Remember that if there is little or no friction/traction (think: ice, snow, rain, sleet, gravel) between the tires and the road surface/ground then the bike cannot stop in due time, because it is not getting enough traction via the tires to the ground. Thus inertia will carry you out of the curve off into the boonies or likewise, you may hit that object you just wanted to avoid. Similarly, the safety effects of ABS are reduced somewhat when the bike is leaned over hard in a corner, i.e., if you're going way to fast in the corner, you could still wash out, ABS or not.

    Brake Pads and Brake Discs: These two vital components do all the work and generate lots of heat. The action results from turning the bike’s inertia into heat via the friction of the brake pads against the brake disc in order to stop your bike. Both items wear out, meaning that they should be checked and replaced in due time before metal to metal contact of the brake disc and brake pad backing plate occurs. As part of our routine safety check while your bike is in for any service, we will check the brake pads for remaining thickness and advise you if the replacement will be necessary before the next scheduled service is due. We recommend staying with the BMW stock brake pads since these, like your tires, have been extensively tested by BMW to provide the best possible performance.

    Brake Hoses: Brake hoses will wear out over time. Routinely check your brake hoses for chafing, ballooning bulges, scrapes, dry rot, ozone damage. A spongy feeling hand or foot brake usually indicates a problem.

    Also: Replacing rubber brake hoses with stainless steel versions will change the brake feel and feedback (if only little). It will take some time and practice stopping to get used to the “new feel” which is usually a more abrupt ON-OFF braking feel. Stainless steel brake lines were first on the Butler & Smith roadracers in the early 1970’s to improve the stopping under racing conditions.

    Brake Dust:

    When working on brakes, avoid the brake dust which usually over time covers all the brake components and wheels. Wash and dry these items first, before beginning the work. Also, remove brake dust from the cast wheels routinely, since over time the brake dust can etch and discolor those beautiful wheels. When washing your bike or car, use a separate sponge and wash those dirty wheels last, thus avoiding the scratching effect of brake dust on the painted surfaces/body panels.

    We are here to help and advise you on your brake system, so call us or come by should you need any assistance.

    Remember: A well-maintained bike will perform better, last longer and can help you avoid those critical situations by letting you maneuver around those objects. Ride Safe.

    Motorcycle Suspension
    Why Suspension?

    Because motorcycles like all motorized vehicles travel down the highway at speed. The suspension system must provide among other things, ride comfort; secure handling (for those emergency situations), optimum braking power.

    It Is Not All Suspension Springs Suspension springs, either the front springs within the front fork assembly or as part of the shock absorber on the Tele-lever system, or the rear shock(s), are used to carry the weight of the bike, including rider/passenger/luggage. Hint: Since suspension springs are under constant compression due to the weight of the bike and rider/passenger/luggage, they are subject to collapsing over time. This will alter the correct ride height and handling characteristics of your bike. The opposite (as an example) occurs with the ignition advance springs on older /5, /6, etc. bikes. These springs are constantly stretched and, over time, could alter slow timing and idle speed. Therefore, all springs under tension will eventually lose their original force.

    Shock Absorbers - Controlling the Bounce

    The function of the shock absorbers is to control the bounce/pogo effect the suspension springs would deliver after they are compressed and rebound, such as going over a bump on the road surface. Have you ever pushed down on the fender of an old car with worn shock absorbers and seen it bounce up and down? This uncontrolled bounding can be downright scary on a motorcycle! Control is accomplished by filling the shock absorber body with oil and forcing the oil from one chamber to the next via a fixed set of oil bores as the suspension moves up (extension or rebound) and down (compression). Thus a dampening force (or damping, in suspension lingo) is applied in both directions to prevent the suspension springs from acting like that pogo stick we may have owned as kids.

    Ride Height - Keeping Things at the Right Level

    Ride height determined by design and testing is the correct height of the bike to the ground. This means that the bike is balanced so that the front and rear suspension can operate in unison and function well for many different riders.

    Where do I start?

    Please do take the time to read your Owner's Manual, especially those pages dealing with suspension adjustments. Should you have any questions regarding the suspension adjustments, please come by for additional help. Remember that your bike is capable of allowing you to make a number of suspension changes. Rear suspension "preload" is easiest to understand and adjust. The more weight the bike is carrying (gear or passenger), the more preload (or spring tension) is required to keep the ride height correct. CAUTION: Do not exceed the maximum weight limits for your model as set forth in the Owner's Manual. Those extra pounds will indeed affect the handling (tires will slide and things will bend), especially when you need it the most: in an emergency. Remember that your tires will affect handling as well, so mind those tire pressures and reread our prior Newsletter on Tires.

    It All works Better in Unison BMW's typically require more damping than spring pressure. Many riders, however, make the mistake to ordering stiffer springs for their bike…. remember the Pogo stick? Additional bracing of the front forks, swing arm and frame was originally done to the Butler & Smith roadracers for conditions on the racetrack (sometimes for each track), and for the riding styles of the different riders. Some of these items may indeed make your suspension too stiff for the street, thus increasing the potential for instability. Other factors come into play: Do not forget to check your wheel bearings, swing arm bearings, swing arm bushings on the rear Para-lever, and steering head bearings. If not adjusted or maintained correctly, each can affect handling.

    Some thoughts on Suspension Tuning We do benefit from the constant development and testing, as done by BMW. It appears that today's bikes offer better handling and are to a certain extent more forgiving and safer. Constant tire technology improvements and ABS brakes have helped, as well. Nearly all riders should be satisfied with the handling of the BMW. Aggressive changes in your spring rate, compression damping and rebound damping my hurt more than help. In most cases, factory or approved aftermarket shocks (for example, Ohlins or Bitubo) standard settings are fine. Just be aware that springs do collapse and shock absorbers will loose their dampening in both directions over time. When in doubt, please ask us to check your suspension during a service.

    Our Job for your riding pleasure: Let us test ride your bike, if in doubt. Getting the suspension back to factory specs will normally allow you to enjoy that ride even more.

    OHLINS: The Best of the Best:

    Ever since starting out in 1976, the focus for Öhlins Racing AB has been on becoming the obvious choice for those who want a shock absorber that goes beyond the run-of-the-mill shock absorbers, and that surpasses the highest of standards.

    Everyone realizes that different shock absorbers are needed for motocross and touring. However, at Öhlins Racing AB we go much further than that. We have developed specially designed shock absorbers for enduro, supermotard, dual sport, cruiser, sport, hyper sport and racing as well. Every shock absorber is a technically advanced product with respect to performance, precision, quality, endurance, safety and reliability. This is one of the key factors that lie behind all of the successes that our shock absorbers are constantly achieving on the race tracks.

    Another key factor is our continuous development process. We currently have a long list of patented solutions for technical applications and improved functions. Solutions that will benefit you, regardless of whether you ride a motocross or a touring motorcycle.

    It is therefore no coincidence that more and more “ordinary” motorcyclists – who think only the best is good enough – are discovering that our shock absorbers keep the same high standard for their motorcycles as they do for the world’s elite.

    Improving your bike's suspension does more for overall performance than increasing your engine's horsepower. You will feel the difference in the first corner! With a real world-class suspension you get better traction and handling. You can ride faster, more safely and in comfort. Just ask any of the more than 80 world champions who won their titles on Öhlins shock absorbers. We guarantee they will agree. Good traction and handling are more important than extra horsepower that can only be used when you are aimed "straight ahead"!

    Balance Your Bike
    All our tests have shown fitting Öhlins shock absorbers to your bike will improve handling, but for the best results you have to do something with the front end as well. The reason for this is quite simple. For the ultimate in suspension improvements, the front and rear of your bike must match!

    When changing suspension components it is essential that you do not alter your bike's suspension geometry. This applies particularly to your bike's loaded ride height front and rear. The ride height effects the weight distribution. The weight distribution effects the angle of the front fork. And the front fork angle effects the steering.

    If you fit a new shock absorber, with a fresh spring, your bike will almost certainly end up front-heavy if you have a worn front fork. A high rear end a low front will give the front forks a steep angle. This results in a quick and slightly nervous steering, especially when braking hard. You may also feel a tendency of the bike to over steer (the rear wheel looses traction first and the rear end breaks loose). This is not a good combination!

    If you only fit new front fork springs the result will be the opposite. A high front ride height will give a flat fork angle and slow, inaccurate steering. You may also feel under steer (the front wheel looses traction first and the front end "push" in corners). Again, not a good combination, but slightly better, at least at high speeds!

    By changing the number, diameter, and thickness of the shims in the stacks and by using different jets in the valves, your Öhlins shock absorber is tailor-made for your bike. The set-ups are not guesswork but the results of true tests with a bike exactly like yours!

    Successful Fomula
    All Öhlins shock absorbers are based on Öhlins successful application of the "de Carbon" concept. The de Carbon concept means that the damping oil is placed under pressure by gas and separated from the gas by a floating piston.

    This concept has many advantages. It prevents the chance of cavitation, which happens when the oil can not move fast enough and becomes hard as a rock (compare with an unsuccessful dive into water). It offers better cooling, especially if the shock absorber has an external reservoir (the external reservoir is in fact an extension of the shock absorber and more oil, larger cooling areas improve performance and durability). Gives more consistent damping, regardless of the shock absorber's working temperature. And it makes the shock absorber last longer.

    Diversity:
    Öhlins manufactures more than 300 different shock absorber models, each model tailor-made for one specific bike. The basic set-up of each shock absorber model, both the design of the shim stacks and the calibration of the adjusters, is tested both on road and track. They are the results of true tests with your bike and not guesswork!

    All Öhlins shock absorbers have one or several adjusters. The minimum is an adjustable spring and the maximum number of adjusters you will find on the top-of-the-line models of Öhlins Type 36P, 46P and 46H. These shock absorbers feature a double-acting rebound/compression damping adjuster in the piston shaft, an independent compression damping adjuster in the external reservoir, adjustable length and a clever little hydraulic adjuster for the spring preload.

    Personal Set Up
    You can fine-tune the shock absorber with the adjusters. You optimize it for your weight, your riding style and the road conditions. Compensate for extra load or a passenger with the spring adjuster. This means that you keep the balance that your bike was designed with.

    If the shock absorbers bottom when you are riding with a heavy load on rough road and, the trick is not to increase spring preload. That might cause your bike to ride high in the rear and have a negative effect on the steering.

    Instead you should increase compression damping with the adjuster in the external reservoir. This adjuster increases compression damping without changing rebound damping, see The Owners manual for your specific vehicle type.

    The double-acting rebound/compression damping adjuster in the piston shaft modifies the damping at a ratio of approximately 90% rebound, 10% compression. 10% effect on compression may seem like very little but feels like a lot. Remember that the spring absorbs most of the load transferred during a compression stroke. And you need the 90% on rebound to stop the spring from extending too fast during the rebound stroke!






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